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What is a Cleanroom?

A cleanroom is a room or space in which the level of particulate contamination is controlled within set levels. The construction, temperature, humidity, air flow patterns and pressure are controlled in such a way as to minimise the introduction, generation and retention of particles (such as dust) inside the room. These rooms are used commonly within the scientific research, medical, pharmaceutical and high technology manufacturing industries, where product/sample quality and employee well being are critical

Custom Modular Designs

  • Class 100 to 100k / ISO5 to ISO8 per ISO1 4664-1 and FDA STD 209E
  • One pass or recirculating
  • Temperature/Humidity environmental controls
  • Standard modular or ACS seamless pharmaceutical modular wall system
  • Custom floor plans
  • Custom Height: 7.5’  to 40’
  • Equipment mezzanines
  • Drawings and engineering calculation for permits

Wide Modular Material Options

  • Wall surfaces: Powder coated galvanize iron/ Aluminum, Glass,  or stainless steel
  • Wall core: honeycomb, PUF
  • Doors: single, double, automatic sliding,  motorized roll up, interlock systems
  • Flooring: Epoxy, anti-static, and raised
  • Lighting: LED,CFL type

Modular Equipment Options

  • HEPA fan filter units, standard and LAF
  • ACS2000 power saver, ACS3000 room monitoring system: T/RH/Air pressure
  • Air showers, pass throws

Why Modular

  • Equivalent or superior performance and durability
  • Fast clean installation with minimum on-site disruption
  • Favorable tax treatment (can be depreciated faster)
  • Easily modified for expansion or changing needs

Self bearing wall provided in modular units consisting of

External panels fire retardant massive impregnated high pressure Powder Coated G.I sheets, provided with protection film to avoid damage during the operational and commissioning phases.

  • Panel thickness 50mm, 80mm, 100mm, 150mm,
  • Powder Coating on G.I sheets 55 to 60 Micron
  • Internal insulation by PUF (Density 40 ± 2 Kg/m³).
  • Internal framework made out of Powder Coated G.I. Sheet profiles
  • Floor bearing in Powder Coated G.I. Sheet profiles.
  • Connection profile made out of Powder Coated G.I. Sheet profiles to connect two wall panels together. Uniform gap maintained between the panels are sealed with silicon sealant.
  • Colour choices: Panels are available in various colours for you to choose

Flush Window on Movable Wall and Door

Sandwiched triple glass panels by using 5mm toughened glass. Total thickness of the sandwiched glass panel will be suitable for the wall panels.

The spacer between the glasses is filled in with molecular sieves to absorb moisture.

The windows are installed flush with the wall and hermetically sealed with silicone sealant.
Windows, as specified, will be in the following standard sizes or as per the requirements of the client

Ceiling Modular Panel (Double Skin)

  • The ceiling panel is made out of Powder Coated G.I sheet & plain G.I. sheets on upper side and insulated with PUF (density 38/40 Kg/m3).
  • Modular structure is locked by profiles and the gap maintained between the panels are sealed with silicon sealant.The panel will have weight holding capacity of 160 Kgs./m2.
  • I The drop ceiling consists of a load bearing structure suitable to bear panels, light fittings and housing with filters.
  • The intersection of the profiles is anchored with small brackets in zinc-plated steel.
  • Threaded bar complete with adjustment ring to be fastened to the existing ceiling.

Doors (Standard)

Specially designed doors for flush application on movable walls, consisting of :

  • External panels in Powder Coated G.I. sheets, provided with protection film to avoid from damage during the operational and commissioning phases.
  • Panel thickness 45mm
  • Internal insulation by PUF (density 38/40Kg/m3).
  • Total insulation thickness: 43mm
  • Internal framework made by Powder Coated G.I. profiles.
  • Suitable neoprene gasket is between the door-jam and doorstop.

Door Accessories

  • Door Closures
  • Door Locks
  • Kick Plate (SS) on Doors.
  • Push Plate (on one side ) and knob on another side.
  • Push Plate (on one side) and ‘D’ type handle on another side.
  • Door tower Bolts (for Double Door)

Advantages of Modular Ceiling/Wall panels, Doors etc.

  • Corrosion Free
  • Scratch Resistant
  • Sturdy & Strong
  • Fire Retardant
  • Easy To Clean
  • Washable
  • Maintenance Free
  • Easy to Dismantle and Relocate
  • Long Lasting

Cleanrooms operate under very strict internal air conditions that require HVAC systems to not only provide close-band temperature limits, but also humidity control and very high efficiency filtration. The HVAC systems are to delivery air change rates that are far in excess of normal building conditions, to ensure a low particle count for applications such a high quality product manufacture or scientific and medical research. HVAC cleanroom design within the electronics, aerospace and pharmaceutical industries.

HVAC usually refers to the mechanical system of the building that provides heating, ventilation and/or cooling within a building or a premise. This includes Air conditioners, Motor- blower assembly, Evaporative coil, Compressor, Compressor coil, Thermostats, Ductwork, Modules, Filters, Grilles, Diffusers and Dampers which help to distribute the conditioned air within a building. We follow a very stringent quality control systems and up to date guidelines, where we ensure every raw material received and every manufactured item is tested and approved as per the set quality norms. This ensures optimum performance of the equipment.
Air Clean Care Technology is a prominent service provider in the global market offering Cleanroom Validation Services.

  • Supply, Installation, Testing and Commissioning of Air Handling Units
  • Supply, Installation, Testing and Commissioning of Duct Network
  • Airborne Particle Counting of the Clean rooms from ISO 5 to ISO 8 Class
  • HEPA Filter integrity test by using PAO method
  • Pressure balancing of the Clean Rooms
  • Documentation like DQ, IQ, OQ and Test Reports as per ISO guidelines

CleanRoom HVAC Standards

US FED STD 209E Cleanroom Standards

Air Handling Unit (AHU)

An Air Handling Unit (most of the times abbreviated to AHU), or Air Handler, is a central air conditioner station that handles the air that, usually, will be supplied into the buildings by the ventilation ductwork (connected to the AHU).
Handling the air means that the air will be delivered into the building spaces with thermo-hygrometric and IAQ (Indoor Air Quality) treatment. The accuracy of the treatment will depend from the specificity of each project (Pharmaceutical, Food, & Hospital industrial processes, etc).

This means, the Air Handling Unit treat the air by filtering with clean air, cooling and/or heating, humidifying and/or

Dehumidifier

Ducting

Ducts are used in heating, ventilation, and air conditioning (HVAC) to deliver and remove air. The needed airflows include, for example, supply air, return air, and exhaust air.Ducts commonly also deliver ventilation air as part of the supply air.

Insulation

Duct Wrap Insulation offers outstanding thermal properties that reduce unwanted heat loss or gain and condensation during system operation. This blanket-type insulation is used to insulate rectangular and round heating, ventilating and air conditioning ductwork.

Return Air Risers:

Return air risers made out of same wall panel in the required sizes with stainless steel 304 (18G) (perforated on Turret Punch Press to avoid distortion) grille at the air inlet. The return air riser will also include 10µ Pre-filters.

Flooring with Coving:

Epoxy is a term that's come to represent a class of materials and the act of using those materials. ... When mixed together, the resin and hardener chemically react to form a rigid plastic material. The final material is strong, durable, resistant, and bonds extremely well to most base layers.

We do Conceptualization, Design, Execution, Testing, Qualification and Documentation (DQ,IQ, OQ & PQ) of Turnkey Cleanrooms, Biosafe and other Controlled Environs and provide training for operating personnel.